Mpact Limited, formerly Mondi Packaging South Africa, is one of the largest paper and plastic packaging companies in southern Africa, with 31 operating sites, 24 of which are manufacturing operations, based in South Africa, Namibia, Mozambique and Zimbabwe. Mpact is listed on the JSE and has the leading market position in southern Africa in corrugated packaging, recycled-based carton board and containerboard, recovered paper collection, polyethylene terephthalate (PET) preforms, styrene trays and plastic jumbo bins.

Karob Plastics is a Roodeport-based small to medium enterprise (SME) manufacturing five, 20 and 25 litre High Density Polyethylene blow-moulded plastic containers in three different shapes. Karob Plastics implemented the first phase of Energy Management System (EnMS) in 2015 as a means of reducing the company’s energy consumption.

Da Gama Textiles is a large manufacturer of bleached, dyed and printed fabrics. The company purchases raw fabric and also weaves roughly 50% of its fabric requirements on site. The company produces 1.3-1.5 million metres of fabric per month and employs 600 people. The manufacturing facilities comprise a large single textile mill in Zwelitsha, King Williamstown, in the Eastern Cape. Da Gama’s products are distributed to the southern African region to more than 200 individual customers.

Green Office is a document and printer solutions company that was conceived in 1997 as a remanufacturer of used printer cartridges and has since developed into a comprehensive end-to-end solution for the document environment. The head office is based in Pinetown, KwaZulu-Natal (KZN), with satellite offices in Johannesburg and Cape Town. The KZN plant implemented the Energy Management System (EnMS) in 2015 as a means of reducing the office’s energy consumption.

 

Aveng Grinaker-LTAis a South African, multidisciplinary construction and engineering group focused on selected infrastructure, energy, rail and mining opportunities in Africa. Being committed to a strict environmental policy, the group aims to use energy, water and other natural resources and raw materials effectively. Aveng prevents pollution by controlling emissions, discharges and wastes, and dispose of or recycle materials in an environmentally friendly manner.

AMKA Products manufactures more than 400 products that include shampoos, lotions, skin creams, hair relaxers, bubble baths, cleaning chemicals and dishwashing liquids. Products are distributed throughout South Africa, as well as to 34 other countries in Africa. The company employs more than a 1000 people. Currently four manufacturing facilities exist with a new facility commissioned.

Its Sunderland Ridge, Centurion, facility was the Candidate Plant for a Steam System Assessment.

The Rhodes Food Group (RFG) produces canned deciduous fruit, citrus and pineapples, canned vegetables, tomato products, jams, juice concentrates and purees, prepared meals, pies and pastries, and a range of dairy products.

Durbanville Hills is a premier wine-making estate in South Africa. The farming and wine-making business is operated by the Distell Corporation, which produces wines, spirits, ciders and other drinks. The Durbanville Hills plant is typical of small wineries in that energy usage varies during the two distinct seasons: harvesting and wine-making season; and storage season.

Zimalco is the largest manufacturer of secondary aluminium products in sub-Saharan Africa. Specialising in the production of aluminium foundry alloys, powders and deoxidants, Zimalco is also South Africa’s only manufacturer of primary aluminium-based master alloys, hardeners and grain refiners. The Zimalco plant has a capacity in excess of 30 000 ton per year and employs more than 160 people.

In an effort to adopt energy management systems to improve energy effiency, Zimlaco contacted the NCPC-SA to enrol in the Industrial Energy Efficiency (IEE) Project’s EnMS programme.

From its from three facilities in the Sundays River Valley between Kirkwood and Addo in the Eastern Cape, Sundays River Citrus Company (SRCC) packs and selectively de-greens citrus fruit for local and export markets.

The operations at SRCC are seasonal and follow the citrus-harvesting period between April and October each year.
Energy sources are electricity, paraffin, diesel and coal. The paraffin, diesel and coal are used for process heating and drying tunnels and make up 16%, 13% and 26% of the total energy use respectively. The remaining 45% is electricity obtained from Eskom and via the Kirkwood Municipality.

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